You need precise sheet metal parts – from prototyping and small-batch production to high-volume series? We source and manufacture punched, bent, laser-cut and welded components exactly to your specifications. Via our network of audited production partners, we select the technically ideal process and the most cost-effective route for your requirements. We combine state-of-the-art technologies such as CNC laser cutting, precision punching and automated bending with our in-house engineering expertise.
Punching
Punching is ideal for high volumes. In a single press operation, the sheet is cut, pierced, or formed – fast and repeatable. Typical applications include mounting tabs, washers, contact springs, and housing components. For smaller runs or prototypes, CNC laser cutting is often the economical alternative, as it requires no tooling costs. This flexibility allows us to choose the most cost-effective manufacturing method based on your specific batch size and complexity.
Bending
Press braking and bending turns flat sheet into the required three-dimensional shape. Whether simple angles, U-profiles, or complex multi-bend geometries: bend radii, material thickness, and springback are key. Our partners work with CNC press brakes to achieve repeatable results, even with tight tolerances. This ensures that your components fit perfectly into your assemblies every time.
CNC Laser cutting
Laser cutting is the ideal choice when contours are complex, tolerances are tight, and cut edges must be clean. The laser works contact-free and without tool wear – ideal for prototypes, small batches, and geometrically demanding parts. Typical materials include steel, stainless steel, and aluminium. Depending on the material, thicknesses of up to 25 mm and more are possible, ensuring we can meet even the most robust industrial requirements.
A wide range of sheet metal materials
- Steel (e.g., S235JR, S355): Ideal for mechanically stressed components and structural parts.
- Stainless steel (e.g., 1.4301, 1.4404): High-performance alloys for corrosive environments and visible parts.
- Aluminum (e.g., AlMgSi, AlMg3): The standard for lightweight construction and high-quality housings.
- Copper and brass: Specialist materials for electrical conductivity and decorative applications.
We align material selection with your specific application – taking into account the operating environment, mechanical loads, and cost-effectiveness. Our engineers help you choose the most efficient material to ensure long-term performance and optimized process costs.
Sheet metal processing: From drawing to serial production
- Enquiry & Consulting: You provide the drawing or sketch; we evaluate feasibility, material selection, and the optimal manufacturing process.
- Optimization: Where necessary, our engineers propose adjustments to improve manufacturability or reduce production costs.
- Initial Sampling: The first components are produced, measured, and documented for your approval.
- Serial Production: Once approved, production commences with the most suitable audited partner within our global network.
- Quality Assurance: Every delivery undergoes rigorous inspection, including dimensional checks, surface finish verification, and full documentation.
4 indicators that sheet metal processing is the right choice
- Complex Formats: You require flat or three-dimensionally formed components manufactured specifically from sheet metal.
- Cost-Efficient Geometry: Your parts require intricate contours, hole patterns, or bends that are not economical to produce via traditional machining.
- Scalability: You need maximum flexibility, from rapid prototyping through to high-volume series production.
- Integrated Assemblies: Your application requires complex assemblies made up of multiple sheet metal parts – including welded, riveted, or bolted solutions.
Delivery times vary depending on the specific manufacturing process, order volumes, and production location. Through our extensive European partner network, we can often dispatch prototypes or initial samples within just one week. Series production is then scaled according to your individual requirements and delivery schedule.
To provide you with a precise and competitive offer, we require as much technical detail as possible. Ideally, please provide:
- CAD data or technical drawings: 3D files (e.g., STEP) and/or 2D drawings (e.g., DXF, DWG, PDF) with clearly defined tolerances.
- Material & surface specifications: Details on the required raw material and any specific surface finishes or coatings.
- Project scope: Required quantities (prototypes, small batches, or annual series) and your preferred target delivery date.
No technical drawing yet? No problem. We can also develop a solution based on a simple sketch or an existing sample part. Our engineering team will then work with you to create the necessary technical documentation for a reliable production process.
Your enquiry deserves the right sheet metal component.
We advise you on process, material and cost effectiveness.
Phone +49 5741 3480-0
Email info@daniel-gruppe.de
Knowledge that connects
Expertise from engineering, purchasing and manufacturing – written clearly for decision-makers in SMEs.
